Gaylord Corrugated Boxes – The Complete Guide

Gaylord Boxes, Gaylord Containers

Green Processing Company puts the “Green” in innovative cardboard containers with their line of Gaylord boxes.

These are 3+ ply corrugated cardboard boxes will hold up to 2000 lbs of material making them the perfect choice for one-way shipping because they are both extremely durable and inexpensive.

The best part is that after they are no longer needed, they can be recycled.

Now that’s GREEN!

Green Processing Company offers the most common type of Gaylord boxes, made from double-wall or triple-wall corrugated fiberboard. They are available in various shapes and thicknesses, can be easily loaded and unloaded, stacked when full, and folded when not in use, saving valuable storage space.

Several Small Shipments in One Large Box

These boxes are used extensively in the industry allowing shipping and packaging of products in a large, single container or stacked on a pallet. With a pallet size gaylord cardboard boxes, several small shipments can be placed into one large-sized box for easy loading and unloading of skids.

If you are bulk packaging, you need these boxes for effective, affordable shipping. From organizing inventory or putting goods into storage, corrugated pallet boxes are what you will want. At our company, we have a huge selection so you can increase your loads to reduce freight costs.

Gaylord Corrugated boxes are 3 walled large cardboard container that holds your product in one box for shipping. They fit on a standard shipping pallet and you can combine several small shipments into one making for very cost-effective shipping.

Contact Green Processing to Find The Right Container

Packing can be difficult work if you don’t have the proper boxes to get the job done right. Because of that quality of cardboard skid box is utmost importance to us. You can not rely on shipping and storing your valuable product in just any box.

When you buy bulk corrugated containers from Green Processing Company, you know you will be getting the best in the industry. Even better, we also provide poly liner bags and wood pallets for the boxes.

Gaylord Boxes For Sale

48 x 48 x 42 Bulk Corrugated Container

Bulk Corrugated Containers are Strong, Durable and Convenient

We sell only the best and with each box, you will know they will be strong, durable, and so convenient they can handle any task you need them to do. What makes them so strong?

Corrugated cardboard is a rigid, strong lightweight material made of layers of kraft paper, a porous material with high elasticity and durability. It won’t tear, burst, or split. When they are made the kraft paper layers are crimped and glued resulting in corrugated cardboard which is then cut and folded to make the boxes. Choose from multi-wall layers corrugated pallet boxes, full or partial bottoms and boxes with lids.

They can provide the stability of a new one safely holding 1000 – 1800 lbs. But remember to check the weight rating to make sure stacking skid corrugated boxes won’t be a safety hazard. Consult with our sales representatives to ensure your purchase will meet your needs.

The Benefits Of Gaylord Corrugated Boxes

So to Recap, What Are the Benefits of Gaylord Corrugated Boxes?

  1. They can handle the load.
  2. Can be reused and recycled.
  3. Can be lined with poly liner bags.
  4. Made to hold a large weight and product.
  5. Easy to put together and folded flat for storage.
  6. You can combine many small shipments into one.
  7. Great savings for storage and bulk shipments.
  8. Sold in bulk quality up to 200 minimum.
  9. They will save you lots of money on shipping and storage.

Simply put, Gaylord Corrugated Boxes from Green Processing Company will hold almost anything. Their strong multi-layered corrugated cardboard box design will support any material you put in them. Then stack them on top of one other for incredible storage space savings.

Gaylord Shipping Containers

So Why Are They Called Pallet Conatiners?

Pallet containers have many names: bulk boxes; pallet boxes; bulk bins; skid boxes. The original name of this type of box made by the Gaylord Container Company many years ago. Over time, it became a generic industry term for any large bulk bin/container that fits on a pallet. But like Kleenex for facial tissues and Band-Aid for adhesive bandages, the name Gaylord became synonymous with corrugated cardboard boxes.

Green Processing Company is also synonymous with top-quality plastic, metal, and of course corrugated cardboard containers. A leader in the industry serving North America, if you need them at an affordable price, call our sales representatives today.

Need Help? Contact Us.

Should You Buy or Should You Lease Containers?

lease containers or buy containers

 

Do you buy or lease containers? That’s the question.

Of course, that depends on what’s best for your company?

At Green Processing Company, we have the best in innovative packaging solutions with state-of-the-art metal and plastic containers and totes.

We offer both container buying and container leasing of our containers that come in a wide variety of sizes and models to choose from at prices to fit your budget and shipped within 24 hours.

From standard size to custom-designed and built metal containers, Green Processing Company has what you need.

But should you buy your containers or lease them? Let’s help you decide.

Is Buying Right for You?

Capital investment in containers is a logical solution when your operation moves a significant product inventory on a consistent basis both in seasonal traffic and volume growth.

You know what you need and purchase accordingly.

If you need more, you buy more and replace the ones that can no longer be repaired.

When it comes to choice, Green Processing Company carries the latest in container technology.

When you use our containers, you’ll discover how easy they are for packing your product.

You’ll also be confident knowing your goods will arrive at their destination in perfect condition.

For added convenience, when the containers are not being used, they can be folded and collapsed.

Read more about collapsible containers.

Metal containers are the ideal purchase for safely transporting your most important goods.

We ensure that these containers are strong, durable and designed to last for years.

We also have brand new industrial plastic storage totes available in standard sizes and colors along with reinforced bottoms for additional support.

They’re easy to handle and an excellent low-cost packaging solution.

They’re a great way to move small goods within your facility or to their destination.

As one of the largest distributors of shipping containers in the US and Canada, there are many reasons why our clientele buy our containers.

They know when they need us, we’re there for them with a purchase program that’s affordable.

They choose Green Processing Company because we give them peace of mind in a busy world.

Metal Containers

Is Leasing What You Need?

So, is container leasing right for you? Green Processing Company offers a lease program for our superior quality products that also caters to your budget and shipped within 24 hours.

Companies choose shipping containers to make transportation simple, allowing them to stack products, load and unload and keep them safe in transit.

But your company may need containers on a temporary basis, so buying isn’t cost-effective.

You may be making parts but not shipping to your customers because they’re shut down for a break, retooling or on strike.

You may have had a fire, a natural disaster or just need containers during holidays when companies keep making parts instead of closing. 

You can order containers when you need them and return them when you’re done.

If your needs increase, you can lease more until you’re at full production.

A Simple Leasing Program

Green Processing Company knows in these situations buying containers may not be practical. That’s why leasing the containers will help your bottom line.

 The program is simple. We offer a 90-day term and after that, you only pay for the days you have the containers.

If you need a container for less than a month our lease to own plan is perfect for you.

Ask about Green Processing’s affordable payment plan.

It’s a unique program that will fit your budget.

Leasing is a Fraction of the Cost of Buying

You always save money when leasing.

The cost per month is a fraction of the cost of buying.

As an added value you don’t have to clean the containers.

Just return them as is after the 90-day term ends.

We offer logistical services throughout North America and have the largest plastic and metal container inventory on the continent shipping to Canada, United States, and Mexico.

Green Processing Company operates full-service industrial recycling and container management locations including Ohio, Texas and Windsor, Ontario.

Each facility is equipped with knowledgeable and experienced container reconditioning personnel.  

If containers can’t be repaired, they’re sent to the full-service recycling division where over 600,000 lbs per month of material is 100% recycled and reused in North America.

The Green Processing sales team is dedicated to assisting your company by working with you to have new containers that suit your needs.

Whether buying or leasing, they will guide you to a solution that will give your company the edge in your industry.

So, is it better to buy or lease? When you work with Green Processing Company, they will help you make the right decision and keep you moving goods and moving ahead of the competition.

Need Help? Contact Us.

Stackable Containers For Storage and Transportation Efficiency

Bulk Plastic Containers

A crucial step to any packing or manufacturing company of any kind is the need for high-end, efficient storage and transport. As a staple in the container industry, we understand the needs for companies with load capacities of over 30,000 pounds and keeping them contained in a systematic, organized manner.

We are proud custodians of recycled containers and containers and are pleased to roll out our new recycled stackable containers. Our stackable containers create a great solution for business packing and containing requirements in an innovative and efficient manner, all while helping save the environment!

As a key component to our mantra, our aim in aligning with the latest recycling programs and techniques is to create a truly environmentally safe solution for the industrial community.

Catered to the manufacturing, warehousing and processing productions, our containers are designed for handling heavy loads upwards of 30,000 pounds. Ideal for stackable loading, conveying systems and distribution centers, our containers can handle the same load and are as durable as their wood counterparts.

Advantages of Plastic and Metal over Wood

Using recycled plastic or metal allows our containers to be used for all substances including beverages, food or pharmaceuticals. We pride ourselves in being the go-to name for low-cost packaging solutions across America.

Our recycled packaging solutions are compatible with many of the industry’s palletizers and automatic strapping equipment, as well as high-speed automation systems. Our containers are also a consistent size and have a tare weight allowance, which helps with organization and inventory control.

We’ve created our containers to help manufacturing and distribution companies with timely load weight and offload weight time considerations. Having a consistent weight base allows for all types of conveying systems and when topped with a cap or sleeve, will minimize banding or stretch wrapping.

Our goal is to divert as much waste as possible and our containers are produced using 100% of recycled resources to help better the environment in the process.

By having plastic or metal containers, it allows for a longer shelf life, are reusable and once they’ve reached their lifespan, can be recycled back to be re-created yet again.

Metal or Plastic Containers

By using metal or plastic containers, it allows for a variety of usages across all industries. By making them stackable creates a more efficient method of storage for your absolute convenience and ease of use.

Our team re-creates durable, long-lasting containers in two different ways – metal and plastic, each with its own unique advantages.

Plastic Containers

Accommodating all substances such as sand, waste, chemicals, and salt, our plastic containers are perfect for outdoor storage. With its long-lasting durability and corrosion resistance, our plastic container solutions are built for all types. When you add a lid to our plastic containers, it will prevent spills, dissuades unauthorized access and reduces odors.

Our stackable plastic containers come in a variety of shapes and sizes, accommodating any type of packing or manufacturing solution.

Some of our plastic container solutions include but aren’t limited to:

  • Nesting forklift containers – to allow for forklift access on heavy duty storage
  • Polar Insulated containers – with polyethylene construction, these containers are built for cold storage, efficiently protecting from outside substances.
  • Heavy-duty fixed wall containers – used extensively by the automobile industry with self-standing sidewalls.
  • Stackable plastic containers – used as an economic alternative to pallet wrapping and are impact resistant and easy to clean.

Metal Containers

We also offer a wide range of metal containers – both stackable and none – for all packing solutions. We boast a wide variety of containers, custom-made and standard size metal containers and can best suit your business needs.
Our metal containers meet all requirements and code standards. Our team can create custom metal containers using sample photos or part data.

Some of our custom containers and standard metal containers include but are not limited to:

  • Rigid Steel Containers – made of steel and wire mesh for long-lasting durability.
  • Corrugated Steel Containers –rounded containers made of heavy corrugated, welded construction ribbed steel sides for lifelong resilience.

Transportation and Efficiency

Our stackable containers are also easily accessible and extremely easy to transport. What was once a hassle among plant employees and transport vehicles has become a breeze with our easy to transport containers. Because of their durability, our containers have an abundant weight allowance and can be easily moved from place to place or from plant to plant.

Developing stackable containers have increased efficiency, both in time and space capacity. Time in that workers can move multiple containers in singular trips and space in that the sheer volume of containers can be moved all at once.

Workers and employers both agree that utilizing a stackable solution has increased productivity as well as proficiency. A stackable solution that gives companies an added organization that fits with your business goals.

Collapsible Container

With the advent of collapsible containers, what was once a drawback in the packaging and manufacturing industry has become a novelty. Using high-density polyethylene (HDPE), which is a durable material used to protect the products and materials inside, stackable containers are more long-lasting and durable than ever.

Our containers can be used for any business with storage issues. We recommend all large-scale industrial facilities and mid-size manufacturing plants utilize this product. Businesses whose core business is electronics, automotive or produce can revel in the containers’ airtightness, the protection it covers and handles inside the container.

Regardless of any company’s scope of operations, our stackable container solution is the perfect answer for all industrial businesses looking for an efficient packaging outcome.

Our team of experts will work with you and your team on any custom-built apparatuses, in plastic or metal, and how they can help your business grow. Choose our high-quality, highly durable stackable containers to help keep your products safe, secure and in high quantities.

Not only will your company’s efficiency grow but the environment benefits too! Being made out of 100% recycled materials, our containers are tough and dependable. Once they’ve given all it can give, it’s recycled back to the plant for recreation.

Speak to a representative within Green Processing Company, and find out what your company has been missing – the obvious solution for packaging and manufacturing needs.

But what should you do, should you buy or lease containers?

See our container leasing program.

Need Help? Contact Us.

Expendable Vs. Returnable Plastic Packaging

Returnable Plastick Packaging

Packaging is a critical supply chain asset, not merely an expendable cost. We conduct a rigorous assessment of both single-use (expendable) and multi-trip (returnable) packaging to define the optimal solution for complex operational demands. Ultimately, durable reusable packaging consistently proves to be the most resilient and economically sound choice for continuous industrial applications. To understand this value fully, we will cover:

  • What is Returnable Packaging?
  • What is Expendable Packaging
  • The Benefits of Returnable Packaging
  • Durable, Reusable, and Sustainable Returnable Packaging
  • Returnable Packaging at Green Processing Company

We often get asked about expendable packaging vs returnable plastic packaging, and which one is the most appropriate choice for one’s business needs.

Let’s take a look at the costs and benefits of each, giving a quick breakdown of the merits of returnable vs. expendable packaging.

What is Returnable Packaging?

Returnable packaging (or reusable packaging) is packaging that is used multiple times.

The Reusable Packaging Association defines returnable packaging as “pallets, bins, tanks, intermediate bulk containers (IBCs), reusable plastic containers (RPCs) and other hand-held containers and totes, trays and dunnage that move products efficiently and safely through supply chains”.

Reusable packaging are products that are designed for lasting use in a system that ensures their effective recovery and return for continuous purpose. 

Products that are discarded are often associated with a lower cost, and that is true with packaging.

Read about Returnable Plastic Containers.

What is Expendable Packaging?

Comparatively, cardboard and wood expendable packaging are less expensive.

Plastic and metal packaging cost more upfront.

If the packaging will be used one or two times it’s very difficult to justify durable returnable packaging, but at some point and some number of uses, the cost justification can be made.

The Benefits of Returnable Packaging Containers

Durability of Returnable Packaging Containers

Plastic and metal packaging are made to carry significant weight and stack safely and they are durable materials, whereas cardboard is less durable.

Stackable Packaging

Plastic and bulk containers can be stacked 17-20 feet in a containers warehouse, while containers weigh 1,500 lbs.

Metal packaging can often be stacked even higher and with more weight.

Life Cycle of Returnable Packaging

We often find that the end of the life cycle is not considered when contemplating packaging.

Wood packaging virtually has no value and perhaps even a landfill cost.

Recycling Incentives

Cardboard can be recycled but the cost of gathering and preparing the cardboard will outweigh the rebate. For conversation’s sake, we can say that expendable is worthless at the end of the life cycle.

Cost

In the long term, returnable packaging will reduce costs.

Consider bulk plastic containers for packaging, that use HDPE (High-Density Polyethylene) that is injection molded.

The most standard container in our industry is plastic 45 x 48 x 34 container and weighs approximately 130 lbs.

Environment-friendly

Products that can be reused many times and then recycled at the end of their lifecycle are more environmentally friendly, which is the main focus of our company.

On the other hand, products that are used once could have a bad environmental impact.

Read more about the benefits of recyclable packaging.

Reusable Plastic Bins Packaging

Durable, Reusable, and Sustainable Returnable Packaging

Whenever possible, we prefer handling returnable packaging as it’s the more environmentally sustainable and reusable choice.

In addition, it’s far superior in product protection and has the potential to eliminate supply chain costs associated with durability.

Returnables come with many benefits, including tear-resistance, easily foldable, drillable, and stitchable, fits right where non-returnables have previously been used, and a higher level of resiliency demonstrated against impacts and breakages.

Depending on care and use, some reusable containers can last as many as 100 uses and potentially more! That’s why we advocate for returnable over expendable in most cases.

Returnable Packaging at Green Processing Company

As we reach the conclusion of this year, we are gearing up for an exciting 2019 ahead having recently launched our newly updated website to provide clearer, more useful product information and a streamlined user experience.

This past year, Green Processing Company celebrated its tenth year in business and felt it was time for a fresh look, and more importantly, some useful product information.

For more information about our wide range of reusable packaging solutions, comprehensive recycling programs, or expert consultation on returnable packaging strategies, please contact us today through email, phone, or chat box. Our representatives will gladly assist you with your specific logistical needs.

Plastic Pallets Guide, Everything You Need to Know

Plastic Pallets Guide - Everything You Want To Know Before Buying

Plastic pallets are the preferred choice by many warehouses, manufacturers, and companies with a need to ship products over long distances.

If you’re considering using plastic pallets, there are many reasons why plastic should be chosen over wood.

What Are Plastic Pallets?

Pallets are a structure built flat which look similarly like suspended flooring and which allow for mechanical handling of goods via a forklift, front loader, or jack.

They are most recognizably made from wood although they can also be made from plastic.

Types of Plastic Pallets

There are several types of plastic pallets, including most commonly drum, export, display plastic pallets, spill control plastic pallets, hygienic, RFID pallets, anti-static, shipping pallets, and transport plastic pallets.

Each takes on a different application. Design-wise, there are differences between those which are stackable or rackable. They can also be manufactured from different plastic materials, including recyclable plastics.

Advantages of Plastic Pallets

Advantages of Plastic PalletsThere are many advantages to using plastic pallets for your business and several reasons why they’re selected over wood.

Design Of Plastic Pallets

The plastic pallet design varies according to the need. The high-grade HDPE or PP plastic material is UV stabilized.

Plastic is very lightweight, weighing approximately 70 percent less than wood, which means lower shipping costs.

Cost Of Plastic Pallets

As a long-term investment, the average plastic pallet will last 10 times longer than a wood pallet. Plastic pallets are weather-resistant, chemical resistant, and impervious to weak acids and moisture – unlike wood.

Durability

Plastic is strong and durable, able to support a variety of shipping, transport, and storage needs.

Plastic pallets are 100% recyclable and reusable, which makes them significantly more eco-friendly than wood. If they’re stackable, you can save on space in a way wooden pallets don’t allow.

Plastic doesn’t have any splinters, nails sticking out, or sharp edges which makes them easier to handle and hazard-free.

New Pallets vs. Used Pallets

You can buy plastic pallets completely new or recycled and/or refurbished.

A recycled plastic pallet from Green Processing Company uses high-density polyethylene (HDPE), HDPE structural foam, polypropylene (PP), high molecular weight polyethylene (HMW-PE), and PP/HDPE.

The process of recycling plastic to form pallets starts with inspecting for contaminants, such as metal or paper.

Then, we clean them, shred them in a powerful plastic shredder, and then the ground plastic is stored until a full load is ready. At that time, the shreds are inserted into an injection mold, heated, and cooled. This is how we recycle more than 50 million pounds of plastics annually.

See more about Container Cleaning.

Do I Need a Seatbelt for a Plastic Pallet?

A lot of people may not be aware that plastic pallets can come with a seatbelt system included.

Seatbelt straps eliminate the need for plastic stretch wrap as well as the banding sometimes responsible for injuries and landfill waste.

For automotive manufacturing companies and others where seatbelts like these are common, you can achieve a lower cost-per-trip and improve expendable packaging numbers. Green Processing Company has pallets with no seatbelts, some with one, and others with two.

The Difference Between Stackable and Rackable Plastic Pallets

Stackable plastic pallets are most commonly used in warehouses and in closed loop shipping.

Stackables enable a company to stack products one on top of the other, without the risk of a pallet falling or slipping.

There are also rackable pallets that are best suited for use if you’re using a rack.

These are designed to be placed on a rack with no interference. They’re typically used when a heavy load is required to be held and/or to save more space on the containers warehousing floor.

Some of the key differences to weigh as to whether stackables or rackables are most appropriate for you to begin with load capacity. Rackables can carry a much heavier load compared to stackables.

Rackables are generally easier to clean although both pallet types can be cleaned. Stackables are usually best for warehousing, processing, and manufacturing, as opposed to rackables which are built better for heavy-duty loads, for long-distance shipping, and/or for a complex returnable supply chain environment.

Green Processing Company is an industrial packaging solutions company that has helped dozens of companies switch to plastic to manufacture, move, and store product.

Plastic has become the preferred method of storage and delivery for several industries, used by the automotive industry most prominently.

High quality in design, eco-friendly, and always with reliable performance, you’ll be glad you purchased plastic pallets for your business.

Need help? Contact a representative at Green Processing Company today.

Nestable Pallets
Nestable Plastic Pallets

Need Help? Contact Us.

Plastic Pallets Vs. Wood Pallets Which Ones Are Better?

Plastic Pallets Vs Wood Pallets

Plastic pallets or wood pallets. This is a question a lot of retail, food and beverage companies, pharmaceutical corporations, industrial warehouses, and general small businesses weigh. Between plastic pallets and wood pallets, there are advantages and disadvantages to both. When it comes to which pallet type we prefer though, plastic is by and far the superior option. Here’s why:

  1. Eco-Friendly
  2. Easier To Clean
  3. Plastic Lasts Longer
  4. Cost Savings
  5. Dynamic Uses
  6. How Long Plastic Pallets Will Last?
  7. International Shipping
  8. Shipping Fragile Items

Eco-friendly

While wood pallets are generally biodegradable, pallets for sale are considered more eco-friendly as they are reusable. Then, when a plastic pallet can no longer be reused, it can be melted down at the end of its lifespan and recycled.

Read more about our recycling programs,

Easier to clean

Plastic pallets are perfect for products that need to be stored or transported with strict hygienic requirements. They’re also extremely easy to clean, wash, and/or sterilize. Any moisture, spill, or food that comes into contact with a wood pallet will get absorbed into the wood. Plastic doesn’t absorb a thing.

See more about container refurbishing and cleaning.

Plastic Pallets Are Lighter

Wood pallets are significantly heavier than plastic pallets. If you’re packing a lot of product in transportation, weight’s certainly something you want to keep in mind. This is yet another point on which plastic succeeds where wood fails.

Cost Savings

Plastic pallets are sometimes viewed as a more expensive material than wood because the upfront cost is higher. Where the cost-effectiveness of plastic comes into play is in use. Wood pallets are estimated to be good for roughly 5-6 trips on average before they start to break down. Now, compare this to plastic pallets which can easily last up to 250 trips and sometimes longer. In the long term, there’s a lot of money to be saved!

Dynamic Uses

Wood pallets are most commonly used in general manufacturing and warehouses because of how cheap they are to purchase and their effectiveness as a resource. That said, wood pallets are not suited for pharmaceuticals, chemicals, or food and beverage companies. Contaminations, chemical or non-chemical spills, and moisture can completely kill wood. For food and beverages, chemical storage and transportation, and pharma companies, plastic pallets are safe, protective, and aren’t porous like wood so they won’t absorb moisture or grow fungus.

Plastic Lasts Longer

Plastic pallets have a significantly longer lifespan than wood, as mentioned earlier. Did you know though that plastic pallets can last up to 10 years and beyond – it’s true! Alternatively, wood pallets won’t even come close to that number.

International shipping

Some countries have regulations in place to oversee the import of wood pallets while others completely prohibit it. If you are shipping containers overseas and/or internationally, plastic pallets avoid these regulations altogether which makes it easier to move products through your supply chain.

Shipping fragile items

Wood pallets and the fasteners used to stabilize goods on them can sometimes lead to damage. Punctures on products such as a can of paint can cause significant damage, require an immediate clean-up, and possibly delay the arrival of goods. Plastic is much better contained and poses less risk to the product. For fragile items, this is perfect.

These are just a few of the reasons why to choose plastic pallets over wood. Although wood pallets are the most commonly used in manufacturing and logistics, more and more companies and corporations across so many different industries are realizing the benefits of plastic.

Are you looking for pallets for sale? Shop at Green Processing Company today for all your packaging solutions.

Need Help? Contact Us.

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