Packaging is a critical supply chain asset, not merely an expendable cost. We conduct a rigorous assessment of both single-use (expendable) and multi-trip (returnable) packaging to define the optimal solution for complex operational demands. Ultimately, durable reusable packaging consistently proves to be the most resilient and economically sound choice for continuous industrial applications. To understand this value fully, we will cover:
- What is Returnable Packaging?
- What is Expendable Packaging
- The Benefits of Returnable Packaging
- Durable, Reusable, and Sustainable Returnable Packaging
- Returnable Packaging at Green Processing Company
We often get asked about expendable packaging vs returnable plastic packaging, and which one is the most appropriate choice for one’s business needs.
Let’s take a look at the costs and benefits of each, giving a quick breakdown of the merits of returnable vs. expendable packaging.
What is Returnable Packaging?
Returnable packaging (or reusable packaging) is packaging that is used multiple times.
The Reusable Packaging Association defines returnable packaging as “pallets, bins, tanks, intermediate bulk containers (IBCs), reusable plastic containers (RPCs) and other hand-held containers and totes, trays and dunnage that move products efficiently and safely through supply chains”.
Reusable packaging are products that are designed for lasting use in a system that ensures their effective recovery and return for continuous purpose.
Products that are discarded are often associated with a lower cost, and that is true with packaging.
Read about Returnable Plastic Containers.
What is Expendable Packaging?
Comparatively, cardboard and wood expendable packaging are less expensive.
Plastic and metal packaging cost more upfront.
If the packaging will be used one or two times it’s very difficult to justify durable returnable packaging, but at some point and some number of uses, the cost justification can be made.
The Benefits of Returnable Packaging Containers
Durability of Returnable Packaging Containers
Plastic and metal packaging are made to carry significant weight and stack safely and they are durable materials, whereas cardboard is less durable.
Stackable Packaging
Plastic and bulk containers can be stacked 17-20 feet in a containers warehouse, while containers weigh 1,500 lbs.
Metal packaging can often be stacked even higher and with more weight.
Life Cycle of Returnable Packaging
We often find that the end of the life cycle is not considered when contemplating packaging.
Wood packaging virtually has no value and perhaps even a landfill cost.
Recycling Incentives
Cardboard can be recycled but the cost of gathering and preparing the cardboard will outweigh the rebate. For conversation’s sake, we can say that expendable is worthless at the end of the life cycle.
Cost
In the long term, returnable packaging will reduce costs.
Consider bulk plastic containers for packaging, that use HDPE (High-Density Polyethylene) that is injection molded.
The most standard container in our industry is plastic 45 x 48 x 34 container and weighs approximately 130 lbs.
Environment-friendly
Products that can be reused many times and then recycled at the end of their lifecycle are more environmentally friendly, which is the main focus of our company.
On the other hand, products that are used once could have a bad environmental impact.
Read more about the benefits of recyclable packaging.
Durable, Reusable, and Sustainable Returnable Packaging
Whenever possible, we prefer handling returnable packaging as it’s the more environmentally sustainable and reusable choice.
In addition, it’s far superior in product protection and has the potential to eliminate supply chain costs associated with durability.
Returnables come with many benefits, including tear-resistance, easily foldable, drillable, and stitchable, fits right where non-returnables have previously been used, and a higher level of resiliency demonstrated against impacts and breakages.
Depending on care and use, some reusable containers can last as many as 100 uses and potentially more! That’s why we advocate for returnable over expendable in most cases.
Returnable Packaging at Green Processing Company
As we reach the conclusion of this year, we are gearing up for an exciting 2019 ahead having recently launched our newly updated website to provide clearer, more useful product information and a streamlined user experience.
This past year, Green Processing Company celebrated its tenth year in business and felt it was time for a fresh look, and more importantly, some useful product information.
For more information about our wide range of reusable packaging solutions, comprehensive recycling programs, or expert consultation on returnable packaging strategies, please contact us today through email, phone, or chat box. Our representatives will gladly assist you with your specific logistical needs.